Production services

The enterprise is equipped with a full range of production, research and analytical equipment

We are ready to cooperate with you at any stage of the production process and solve even the most complex technological problems. Highly qualified specialists will support you at every stage of production, ensuring high quality and exact compliance with your requirements.

Our company provides services for the development of technologies for the production of new materials and analogues of foreign alloys, the production of pilot and industrial batches of products. Experience and competencies make it possible to effectively adapt and implement advanced technological solutions, as well as create innovative products that are not yet available on the domestic market.

Services

Smelting and production of forgings

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Alloy smelting using pure charge materials such as iron, cobalt, nickel, chromium, molybdenum and others.

Smelting in open induction furnaces with a capacity of 1 ton and vacuum induction furnaces with a capacity of 0.5 tons.

Improving the quality and accuracy of the chemical composition of steels and alloys by electroslag remelting.

Advantages of smelting steels and precision alloys in vacuum

Additional information

We produce forgings using a steam-air hammer, which makes it possible to create forgings with the desired geometric shape in accordance with customer requirements.

Improving the quality of alloys

Due to the vacuum environment, the formation of gas bubbles and other defects in the alloy structure is eliminated, which leads to improved mechanical properties, homogeneity and stability.

Improving the quality of alloys

Due to the vacuum environment, the formation of gas bubbles and other defects in the alloy structure is eliminated, which leads to improved mechanical properties, homogeneity and stability.

Increasing the accuracy of the composition and product purity

Vacuum melting makes it possible to more accurately control the composition of the alloy, since it eliminates interaction with the surrounding atmosphere and the risk of material contamination.

Services

Production of steel and precision alloys

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We hot-roll metal to modify the shape or size of the metal workpiece. We carry out the work on a hot rolling strip mill, which involves preheating the workpiece in an oven.

It is possible to obtain a hot-rolled strip with a thickness

2.5 to 4 mm

The standard thickness of the resulting hot-rolled strip

75 to 350 kg

Permissible weight of workpieces

up to 16 mm

2.5 to 4 mm

75 to 350 kg

up to 16 mm

Services

Production of cold-rolled flat-rolled steel and precision alloys

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We produce cold-rolled strip with a thickness and width that meets the customer's wishes.

Standard sizes

Width

5 microns to 4 mm

Thickness

from 3 mm to 250 mm

5 microns to 4 mm

from 3 mm to 250 mm

We process the edges of the tape in accordance with the client's requirements.

We produce cards by cutting tape into strips in accordance with the order.

Services

Tape heat treatment

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Annealing, normalization, hardening, tempering, aging both according to the modes established by the customer and according to the modes developed independently.

Heat treatment in vertical and horizontal pass-through furnaces.

Heat treatment in a protective atmosphere to maintain the purity of materials and improve their quality.

Advantages of heat treatment in a protective atmosphere

Protecting the alloy from contamination

The protective atmosphere prevents the processed material from coming into contact with harmful substances or contaminants that are present in the environment. This helps to keep the material clean during processing.

Uniform heat distribution

The protective atmosphere has improved thermal conductivity and heat transfer properties in comparison with the air atmosphere, which contributes to a more even distribution of heat throughout the entire mass of the processed material. This ensures a more accurate and uniform thermal effect and improves the quality of processing.

Preventing oxidation

The presence of a protective atmosphere prevents the interaction of the processed material with air oxygen, thereby preventing oxidation and the formation of undesirable oxidizing films on the surface of steel or alloy. This improves the safety and quality of the processed material.

Services

Product quality control

There are five laboratories at the PZPS to control product quality:

X-ray spectral laboratory

Analysis of the chemical composition of steels and alloys. The analysis is carried out using X-ray fluorescence and atomic emission methods.

Mechanical laboratory

Determination of the main mechanical characteristics of materials: strength, hardness and elasticity.

Metallographic laboratory

Monitoring the macro- and microstructure of materials using reflected light optical microscopes.

Physical laboratory

Establishing the main physical characteristics of materials: coercive force, magnetic induction, magnetic permeability, specific losses, electrical resistance and linear thermal expansion coefficient.

Laboratory of linear-angle measurements.

Control of surface quality and tape flatness by measuring roughness and sickle shape.