Precision alloys in the mining industry
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Precision alloys in the mining industry: modern solutions for improving efficiency

The mining industry, as one of the most important sectors of the economy, is constantly striving to introduce the latest technologies and materials to improve the efficiency and safety of its processes. Precision alloys are one of the key materials that contribute to this. These are high-quality alloys with adjustable physical properties, such as electrical resistance, coercive force, magnetic permeability, and others. In this article, we'll look at how precision alloys are used in the mining industry, from surveying instruments to ore processing equipment.

Geodesy and surveying: accuracy in measurements

Geodetic and surveying are an integral part of the mining industry. Specialized instruments are used to accurately measure and control the geometric parameters of mine workings, quarries and underground structures. These include levels, theodolites, tacheometers, GPS receivers, and laser scanners. All of them help surveyors do their job with high accuracy.

The main tools of surveyors are:

  • Levels — optical-mechanical or laser devices for determining the height difference between points on the earth's surface. They are used for leveling — determining the elevation of one point above another.
  • Theodolites — angle measuring geodetic instruments designed to measure horizontal and vertical angles during topographic surveys, geodetic and surveying.
  • Tacheometers — devices that combine the functions of a theodolite and a rangefinder. They allow you to measure horizontal and vertical angles, as well as distances to objects.
  • GPS receivers — tools for determining the coordinates of an object's location using satellite navigation. They are used to link to the terrain, create reference networks and conduct topographic surveys.
  • Electronic tacheometers and laser scanners — modern devices that ensure high measurement accuracy and automation of the data collection process.

The use of surveying equipment makes it possible to monitor the stability of the slopes of quarries and dumps and to perform other tasks in the mining industry.

To ensure the stability and accuracy of measurements, the following precision alloys are widely used in surveying instruments:

  • Invar (36N) — alloy gland et nickel with a low coefficient of thermal expansion. It is used for the manufacture of sensitive elements of instruments and parts that require dimensional stability when temperature changes.
  • Kovar (29NK) — alloy cobalt, iron and nickel, which is also low thermal expansion coefficient. This alloy is used in parts for levels and theodolites, ensuring dimensional stability during temperature fluctuations.

The use of these alloys makes it possible to improve the accuracy of measurements, the reliability and durability of devices, which is especially important for mining safety.

Precision alloys in equipment for ore transport and enrichment

Excavators and bulldozers

Excavators and bulldozers are widely used in the mining industry to extract and transport ore. The high accuracy and reliability of the hydraulic systems of these machines is achieved through the use of precision alloys in elements such as valves, pistons and cylinders. In the manufacture of these parts, 36NHTU and 40KHNM alloys are widely used.

Alloys 36NHTYU et 40KHNM — have high strength and elasticity, which makes them ideal for use in mining machines operating in harsh climatic conditions.

Sensors and measuring instruments

Numerous sensors and measuring systems are used in the mining industry to monitor various parameters. Their production involves the use of precision materials with precise electrical and magnetic characteristics. Permalloy is one of these materials.

Permalloi (50N, 50NP, 79NM, 80NM, 81NMA) — a group of nickel and iron-based alloys with high magnetic permeability. They are used for the manufacture of transformer cores, inductors and other devices that require high sensitivity to the magnetic field.

Ore enrichment equipment

Precision alloys play a key role in the production of magnetic separators based on the method of separating materials based on their magnetic properties.

During the operation of the separator, a mixture of minerals containing magnetic and non-magnetic particles is fed to a moving belt or water stream. Under the tape or under the water surface, there is a powerful electromagnet or permanent magnet. Magnetic particles are attracted to the surface of the tape or rise in the water stream, while non-magnetic particles continue to move. The magnetic particles are then separated from the tape or captured from the water stream by special devices.

When manufacturing magnetic separators, the following are used:

  • Permalloy (50N, 50NP, 79NM, 80NM, 81NMA) — have high magnetic permeability.
  • Alsifer — iron alloy, aluminum and silicon with high residual magnetic induction and low coercive force.
  • 52KF, 52K11F, 52K12Firon-cobalt alloys with the addition vanadium. They have high coercive force and residual induction and are used for manufacturing permanent magnets.

The use of these alloys in magnetic separators ensures high accuracy of material separation, which significantly increases the efficiency of ore enrichment processes.

Precision alloys for the mining industry at PZPS

Precision alloys play an important role in the mining industry, ensuring high accuracy, reliability and efficiency of various equipment and instruments. A wide range of products can be purchased at PZPS precision alloys for various industries, including mining. Our company also provides a complex production services — from technology development to pilot and mass production. Please contact us at +7 (812) 740-76-74 or leave a request on the site. We will provide high quality products for the implementation of a project of any complexity and professional support at all stages of cooperation!

Published by:
11.06.2025
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